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Aratere ferry crew didn't know how to turn off autopilot before grounding

Author
Jaime Lyth,
Publish Date
Thu, 31 Oct 2024, 1:34pm
The Interislander ferry Aratere ran aground near Picton in June. Photo / Skyworks
The Interislander ferry Aratere ran aground near Picton in June. Photo / Skyworks

Aratere ferry crew didn't know how to turn off autopilot before grounding

Author
Jaime Lyth,
Publish Date
Thu, 31 Oct 2024, 1:34pm
  • An interim report into the  of the  has been released today.
  • The  ran aground near  on June 21 after suffering a steering failure.
  •  said the incident was caused by a crew member accidentally pressing the wrong button, which engaged the autopilot and sent the ship off course.

An interim report into the grounding of Interislander鈥檚 Aratere ferry has found bridge crew did not know how to turn off the autopilot function on a new steering control system.

The report by the Transport Accident Investigation Commission (TAIC) was published this afternoon, setting out the 鈥渇acts and circumstances鈥 established to this point in its inquiry into the incident 鈥 which remains ongoing.

It said the Aratere received a new steering control system in May 2024 鈥 a month prior to the incident - to work with the ship鈥檚 autopilot and integrated bridge navigation system.

On the June 21 sailing which departed Picton about 9.20pm, the ship鈥檚 鈥榥ight master鈥 was co-piloting and supervising another master, who was re-familiarising themselves with the Aratere after commanding other vessels.

鈥淭his master, the 鈥榬efamiliarisation master鈥, was controlling the engines and piloting. At the central helmsman steering console, steering, was a deck rating,鈥 the report said.

TAIC鈥檚 chief investigator of accidents, Naveen Kozhuppakalam, said Aratere was just past its second waypoint off Mabel Island when the autopilot was engaged at 9.26pm, putting steering for the Aratere under autopilot control.

About 30 seconds later the refamiliarisation master pressed the turn execute button, intending to initiate the Mable Island waypoint turn.

鈥淭he Aratere had passed Mabel Island 36 seconds earlier, so pressing 鈥榚xecute鈥 told the ship鈥檚 autopilot to make the turn for The Snout headland waypoint, rightward onto a course of 73.8掳, which this early in the voyage was towards land,鈥 the report read.

The stranded Interislander ferry Aratere in Titoki Bay, near Picton. Photo / Tim Cuff
The stranded Interislander ferry Aratere in Titoki Bay, near Picton. Photo / Tim Cuff

After seeing the Aratere was heading towards shore, crew attempted to press the 鈥榯akeover鈥 button and turned the wheel hard to port 鈥 all to no effect.

鈥淭he bridge team was unaware that to transfer steering control from the autopilot to the central steering console, the new steering system required them to either set the same rudder command at both consoles, or hold down takeover button for five seconds,鈥 the report said.

With the Aratere headed towards shore at 13 knots and with a lack of steering control, crew put both engines at full astern.

Manual steering mode was established two minutes after the vessel was put on autopilot and it grounded shortly before 9.29pm.

"Aratere鈥檚 hull remained watertight, but the ship did sustain damage to the internal structure of the bulbous bow that required repair. There were no injuries. In the following 48 hours, authorities successfully refloated the Aratere using two Picton-based harbour tugs,鈥 the report read.

The TAIC said it was continuing to collate and verify evidence directly related to the grounding and would release a final report upon completion of the full investigation.

Interislander executive general manager Duncan Roy said it was implementing 鈥渁n array of improvements鈥, especially in change and contractor management to ensure the successful future integration of new systems on its ferries.

鈥淭he safety of our customers, the public and our people is paramount. Our response to this incident reflects our commitment to learning from it and doing better,鈥 Roy said.

He said immediately after the grounding, Interislander worked with Norwegian company Kongsberg 鈥 which provided a new steering system 鈥 to understand what had happened.

鈥淗aving identified the cause of the event, we issued new guidance on the use of the autopilot system and upgraded re-training of deck staff on the control system. This was followed by a full competency test and updated direction on best practice use.

鈥淲e are continuing to implement recommended actions based on lessons we have learned in our own investigation. We are focused on training, change management and bridge management, and are continuing to work with Kongsberg.鈥

Interislander said it had established a technical advisory group (TAG) to regularly review asset performance, operational and technical standards and change management.

The TAG had worked with independent engineering consultants to review and enhance Interislander鈥檚 risk assessment processes.

Interislander said since its return to service after the incident, Aratere has made about 300 sailings. The fleet has reportedly achieved 100% reliability and 94% on-time performance for the past two months.

鈥淥n average each year, Interislander operates around 3400 crossings of Cook Strait, safely carrying more than 620,000 passengers, 230,000 cars and 73,000 commercial vehicles,鈥 Roy said.

鈥楢ratere ran aground鈥

Emergency services responded and passengers were told to wear lifejackets. Forty-seven people were on board 鈥 eight commercial drivers and 39 crew.

There were no injuries and the boat was pulled free and refloated the next day.

It was towed back to Waimahara Wharf in Picton and was put under a detention order.

Maritime experts from Norway, Singapore and Australia travelled to New Zealand to assess the ferry following the incident. It returned to service at the end of July.

Shortly after the incident, NZ First, a coalition Government party, posted on X (formerly Twitter) about what might have caused the grounding.

鈥淚s it true that the Aratere ran aground when someone put the autopilot on, went for a coffee, and then couldn鈥檛 turn the autopilot off in time when that someone came back ... ?鈥, the party posted.

Maritime New Zealand said its investigation would take several months and was focused on exploring a broad range of factors.

鈥淗owever, while the cause of the grounding is yet to be formally determined, Maritime NZ鈥檚 preliminary inquiries have found that the incident was not due to a crew member leaving the bridge to make a coffee,鈥 it said.

KiwiRail also said the 鈥渞egulated number of qualified people鈥 were on the ship鈥檚 bridge on the night of the grounding.

A leaked Interislander safety bulletin seen by the Herald reported a crew member had mistakenly pressed the 鈥渆xecute鈥 button on the autopilot and did not take back control before it was too late.

The internal document, which was sent to masters and deck officers on July 5, showed the vessel鈥檚 autopilot was engaged as it passed Mabel Island, off Picton.

The crew on the bridge noticed the ship taking a wrong turn and tried to regain control. The document said this meant there was 鈥渁bout a minute鈥 before crew could change the direction of the propulsion system and save the ship from running aground.

鈥淭he bridge team noticed the ship鈥檚 [sudden turn] ... and correctly tried to put the steering back into hand-steering mode but were unsuccessful in taking control. Around a minute passed before ... astern propulsion was utilised, however, it was too late and the vessel ran aground in Titoki Bay,鈥 the document read.

鈥淭he following preliminary causation is what鈥檚 known at this point in the investigation process. While the process is under way and a more holistic picture of events is consolidated, it鈥檚 unlikely the following causes will change significantly.鈥

It was understood claims that none of the crew knew how to override the autopilot would make up part of investigations into the incident.

The Herald previously reported annual maintenance costs to keep the ferries running could almost double to $65 million by next year, and keeping the ferries afloat will be an 鈥渙ngoing battle鈥.

In December last year, the Government declined KiwiRail鈥檚 request for an extra $1.47 billion for the Inter-island Resilience Connection (iReX) project after its total cost escalated to almost $3b.

As part of the project, two new rail-enabled mega ferries would have been built to replace the three current vessels.

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